PET bottled water production line

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The Main Equipment of Water Bottling Plant

The whole water bottling production line has compact structure, complete control system, convenient operation and high efficiency.The whole process is automatic. If you want to change the shape of the bottle, the operator only needs to replace the star wheel and feed the bottle. The screw and arc guide plate, and the parts in contact with the medium are all made of 304 SUS material, no dead corners in the process, and easy to clean. High-speed filling valve ensures accurate liquid level and no waste. The control system has the functions of controlling production speed, detection of lack of caps, automatic stop of blocked bottles, output counting, etc. This machine adopts high-efficiency cap unscrambling system, has perfect automatic control and protection device, and the machine is equipped with perfect overload protection device, which can effectively protect the safety of equipment and operators.

 

PET bottled water production line solution

Water Bottle Process

The process of water bottling is mainly three steps: rinsing, filling and capping.

Rissing
Rissing
Rissing is very important in the whole water bottle. If there is dust or impurities in the bottle, it will cause a safety hazard. TheRissing part is mainly composed of a Rissing pump, a bottle clamp, a water distributor, an upper turntable, a guide rail, a protective cover, Spray device, defrosting tray, flushing water intake, flushing water return box, etc.
Filling
Filling
The filling part is mainly composed of filling barrels, filling valves (normal temperature and pressure filling), filling pumps, bottle hanging devices/bottle holders, lifting devices, liquid level gauges, pressure gauges, etc. Under the action of the filling valve, water is injected into the cleaned bottle, and the filling volume can be changed by adjusting the parameters of the machine and replacing parts.
Capping
Capping
The capping part is mainly composed of a capping head, a capping machine (separate type), a cap unscrambling machine, a cap drop rail, a pressure regulator, a cylinder, etc. In addition, an air compressor is required as an auxiliary external device.

Total Solution Floor Plan

1 Air Conveyor

Air Conveyor

Air conveyor is horsed on the floor, with fan installed on the top. Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles. Bottles are blocked on the neck in the conveyor and transported into filling machine by blowing power. All are made of stainless steel ANSI304, except the horses, board of plastic and nylon.

2 Water filling machine 3 in 1

Water filling machine 3-in-1 

Filling is the core part of this production line, mainly composed of filling barrels, filling valves (normal temperature and pressure filling), filling pumps, bottle hanging devices/bottle holders, lifting devices, liquid level gauges, pressure gauges, etc.

3 Conveyor Belt

Conveyor Belt

Conveying belt is designed by module, component can be interchanged easily, with compact structure, low noise, easy assembling and maintaining, good flexibility to combine the bottle type according to the different capacity.The design of electrical control is advanced and rational, we can design the control method , select the electrical control component according to client’s layout, to improve the conveying stability.

4 Drying machine

Drying machine

Drying machine is the pressure generated by the vortex air pump air through the air knife hair spike of high-speed wind curtains, drops the bottle blew the body, easy bottle labeling and packing..(With food hygiene requirements of the materials), 304 stainless steel tank.

5 Full auto shrinking labeling machine

Full-auto shrinking labeling machine

Irregular round bottles,Squarer bottles and flat bottles etc ,the new-style steam shrinking oven is easy to adjust and maintain.The whole machine is made of stainless steel with heat prese rvation,which not only saves eneygy ,but also complies with the international safety standard ,the stainless steel defrosting tray collects condense water ,the whole machine adopts the water-proof design with the convenience of operation.

6 Full auto machine PE Film Shrink Wrap Packing machine

Full auto machine PE Film Shrink & Wrap Packing machine

The bottles enter into conveyor trough of sealing machine, on the conveyor trough there are adjustable guardrail. The feeding will stop when the bottle arrived to the set position.After the bottles arrived to the pushing platform, the pushing cylinder will work at the same time to push the bottles over the sealing-cutting line.

Our Cases

The entire production line has been running stably, and the customer occupies a large market share in Peru. We continue to provide equipment maintenance services.

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