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Features and Advantages of Dialysate Barrel Extrusion Blowing Machine
- PLC+touch screen, simple and convenient operation
- Automatic fault alarm and self-diagnosis function, making faults clear at a glance.
- Dual linear guide rails, the mold clamping structure adopts a unique “linear guide rail”, which ensures uniform mold locking, smoother line joining, and smooth and quiet operation.
- The mold base moves horizontally, and the mold is moved in parallel, which is fast and highly stable.
- The curved arm mold clamping mechanism is specially designed and uses hydraulic mold clamping. The force of the locking plate is located above the center of the mold plate. The clamping force is large and the blow molding is guaranteed to receive even force.
- High-speed and efficient plasticization, uniform mixing, ensuring product purity.
- The open-arm mold is controlled by three guide rods to increase the clamping force and provide high stability and efficiency for the machine’s operation.
Barrel Blow Molding Machine Parameters
| Model No | Unit | MW-90U | MW-S12L/T | MW-2S12L/T | MW-S12L | MW-2S12L | MW-2S12L-TH |
| Max.Product Volume | L | 12/1 | 12L/1 | 12L | 12L/1 | 12L/1 | 12L/1 |
| Dry Cycle | pc/h | 600×2 | 0+1.1 | 600 | 600 | 600×2 | 600×2 |
| Screw Diameter | mm | 90 | 80+25 | 90+25 | 80 | 90 | 80+60+60 |
| Screw L/D Ration | L/D | 25 | 25 | 25 | 25 | 25 | 25 |
| Screw Motor Power | Kw | 37 | 30+1.1 | 37+1.1 | 30 | 37 | 30+15+15 |
| Screw Heating Capacity | Kw | 6.8 | 7.3-9 | 7.3-9 | 6.2-8.8 | 7.3-9 | 9.5-12 |
| No.of Heating Zone | Zone | 4 | 4 | 4 | 4 | 4 | 4 |
| Output of HDPE | Kg/hr | 130-150 | 100-120 | 130-150 | 100-120 | 120-150 | 110-130 |
| Oil Pump Driver Power | Kw | 18.5 | 15 | 15 | 15 | 15 | 15 |
| Clamping Force | KN | 160 | 110 | 110 | 110 | 110 | 110 |
| Mold Stroke | mm | 240-600 | 180-600 | 180-600 | 180-600 | 180-600 | 180-600 |
| Size of Mold(W*H) | mm | 550×500 | 500×510 | 500X510 | 500×510 | 500×510 | 500×510 |
| Moving Distance | mm | 600 | 550 | 550 | 550 | 550 | 550 |
| Max.Die Diameter | mm | 220 | 220 | 220 | 220 | 220 | 220 |
| Die Heat Capacity | Kw | 3.5-5.3 | 4.4-5.5 | 4.4-5.5 | 4.4-5.5 | 4.5-5.5 | 4.4-5.5 |
| Blowing Pressure | Mpa | 0.6-0.8 | 0.7-0.8 | 0.7-0.8 | 0.6-0.8 | 0.6-0.8 | 0.7-0.8 |
| Air Volume | Min | 0.8 | 0.8 | 0.8 | 0.6 | 0.8 | 0.6 |
| Cooling Water Pressure | Mpa | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 |
| Water Consumption | L/min | 80 | 65 | 70 | 60 | 70 | 70 |
| Weight of Machine | Ton | 12 | 10.2 | 11.2 | 7.8 | 11.2 | 11.5 |
| Size of Machine | ml(LxWxH) | 4.5×3.3×2.8 | 3.5x3x2.6 | 3.5×3.5×2.6 | 3.3×3.3×2.6 | 3.5×3.5×2.6 | 3.5X3.5X2.6 |
Multilayer Coextrusion Die
- The die head is designed and manufactured with precision and stability to ensure stable extrusion flow and uniform material distribution during the production process.
- The internal channel design of the die needs to be smooth to ensure that the plastic material flows smoothly during the extrusion process.
- Uniform internal pressure distribution helps avoid layer-to-layer differences in the article and ensures that each layer performs accordingly.
- The segmented heating design of the die ensures that the materials of each layer are within a suitable temperature range to maintain fluidity and extrusion performance.
- Suitable for different kinds of plastic materials, such as PE, PA and EVOH.
Control System
Maiwei’s dialysate barrel extrusion blowing machine uses imported human-machine interface and electrical components to provide higher quality, performance and reliability. They often comply with international standards and adopt advanced technology and manufacturing processes. Such control systems are widely used in industrial automation, production line control, equipment monitoring and other fields. They can improve production efficiency, reduce costs, and provide more convenient operation and maintenance methods.
Hydraulic System
Hydraulic system is a system that uses liquid (usually oil) to transfer energy and is widely used in various engineering and mechanical fields. This system uses pressure to transfer fluids to perform various mechanical tasks such as lifting, compressing, bending, rotating, etc. Maiwei’s dialysate barrel extrusion blowing machine uses Japanese Yuken hydraulic valves and imported seals as well as servo control, which enables the blow molding machine to achieve high-precision, high-efficiency and reliable hydraulic system performance.
Extrusion System
The combination of hard-tooth surface reducer and frequency converter helps the extrusion system of the dialysate barrel extrusion blowing machine operate efficiently, adapt to different extrusion requirements, improve the overall performance of the production line, and ensure product quality and stability. In addition, unnecessary energy consumption is reduced and the energy efficiency of the system is improved.
Application Range of Dialysate Barrel Extrusion Blowing Machine
Blow molding technology offers flexibility in the production of plastic products and can produce products of various shapes and capacities. The following are some application areas for 12-liter dialysate barrel extrusion blowing machine, the specific application depends on production needs and market demand.
Food Packaging:
Produces 12-liter plastic bottles for carrying liquid food, oils, sauces, etc.
Detergent and Chemical Containers:
Manufacture of 12 liter plastic containers for packaging detergents, liquid laundry detergents, chemicals etc.
Agricultural Use: Production of large-capacity plastic bottles for packaging pesticides, fertilizers, and agricultural chemicals.
Liquid Storage Containers: Manufactures large-capacity plastic containers for storing water, liquid foods, grease, and more.
Industrial Use:
Manufacture of 12-liter plastic bottles for packaging industrial lubricants, liquid additives, etc.
Medical Supplies:
Produces large-capacity plastic bottles used to package medical liquids, detergents, disinfectants, etc.
Automotive Industry:
Produces large-capacity plastic containers for packaging automotive lubricants, coolants, etc.
Building Materials:
Manufacture of large-capacity plastic bottles used for packaging liquid building materials, glues, paints, etc.
Environmentally Friendly Products:
Produces large-capacity plastic bottles for packaging recycled items, environmentally friendly liquid detergents, etc.
Mold of Dialysate Barrel Extrusion Blowing Machine
We have our own dedicated mold department that is able to design, manufacture and test molds in-house, reducing reliance on external suppliers and increasing control over mold quality and production processes. In addition, in order to obtain better finished products, we will choose high-quality mold materials, such as P20, A aluminum and BeCu. These materials have different properties and are selected by specific mold needs.
